Understand the benefits of welding automation

 These tasks are often difficult to do manually and also consume a bulk of time. Consequently, companies investing in the upscale welding automation equipment, benefit heavily in terms of production, quality, and capacity. The new welding machines abide by the customer's demand of manufacturing a bulk of automated and mechanized welding applications, to help them develop a special system-High Quality Welding Positioning Equipment.

Classification and benefits

Generally, welding automation consists of two categories - semi automatic & fully automatic.

Semi automatic welding automation: It requires an operator to load machines parts in the welding fixture before the weld controller performs necessary tasks. The operator is also responsible for removing the complete assembly once the welding task is over-High Quality Welding Positioning Equipment.

Fully automatic welding: This involves the use of series of machines to complete the welding task from start to finish. However, presence of a machine operator may still be necessary, subject to the type of operation-High Quality Welding Positioning Equipment.

The benefits of using this advanced technology are many. Using welding automation equipment, you make sure:

Enhanced quality of welding: Satisfies the factors of weld integrity and repeatability

Noticeable increase in output: Results due to elimination of human intervention from the welding tasks

Reduction scrap: Monetary savings in scrap defend investment in automated welding system

Decrease in labor cost: Less reliance on human welders reduces labor cost

Drawbacks

While the welding automation equipment accompanies huge gains, their use gives rise to various drawbacks as well, such as:

Capital investment: The cost incurred in buying welding automation machines is more than manual systems

Less flexibility: Machines are less flexible, they cannot move freely from one part to another

Time consuming: Complete implementation of automated welding machines requires more time to deliver full-scale production

Types of welding automation equipment

Equipment to automate the welding processes includes:

Positioners

Turning

Cutting

Manipulators

Automatic wirefeeders

Bug-O Systems

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