The characteristics of welding automation

There are mainly two types of automation - semi-automatic and fully automatic. A fully automatic process performs the entire range of functions starting from loading the work pieces, controlling the torch and other parts positions, monitoring of quality and offloading the finished products. In a semi-automatic process, only part of the process is automatic such as the positioning of the torch and other equipment that affect quality of the finished product. The investment required to set up each type of automation varies greatly, making it imperative for manufacturers take a well-calculated decision. However, the benefits of automating a welding process are quite significant, therefore, making it inevitable in an industrial environment--Supplier Of Welding Positioners.

Improved Weld Quality

Weld quality depends primarily on two factors - weld integration and repetition. Weld integration is a programmable weld process controller that uses blueprint or CAD designs for reference. As long as the process and the weldments remain constant, the weld output will be the same. For example, welding positioners aid in the positioning of the weldments correctly and ergonomically within the right distance of the welding area. Every time a mechanized positioner will repeat the same process of bringing the weldments to the same place in the same alignment for the right amount of exposure to the welding torch, ensuring right weld. This will improve the weld quality and finish--Supplier Of Welding Positioners.

Increased Output

In an automated welding process, there are many constant factors involved, which decrease the setup time for a welding activity. As the welding speed of a product is dependent on setup time, the machine can work at higher weld speeds, which in turn increases the output.

Decreased Scrap

Automating torch movement or other parts, and their placements reduce human error. In an automated set up, a weld will take place only when pre-conditions are met. This is unlike with manual processes, where numbers of scraps increase with human fatigue--Supplier Of Welding Positioners.

Use of advanced welding manipulators such as computerized plasma cutters can help reduce scrap through precise cutting.

Decreased Variable Labor Costs

A semi-automatic system has capacity to produce output, double that of a skilled labour. A fully automatic system can produce eight times the output of a skilled labor. When a skilled labor does not report to work, the producer's eight hours of production time are lost. By investing in automation and hiring a general worker to handle or supervise the process, aproducer can decrease the variable labor cost--Supplier Of Welding Positioners.

http://www.weldc.com/

Related Tags:Electrogas Welder Hot Sale,Welding Robot For Sale,Sale Of Welding Positioner

Related Tags: Sale Of Welding PositionerElectrogas Welder Hot SaleWelding Robot For Sale